Maintenance Strategy Optimisation

Maintenance optimisation and analysis

Equipment vulnerability analysis

An independent evaluation of the risks for equipment or assets across key areas of engineering, reliability, spares, maintenance and economics. We provide a current threats ranking and forward plan that will improve or maintain your current risk levels.

Equipment reliability analysis

An independent evaluation of an asset, system, or equipment’s reliability, as well as looking at improvement opportunities or highlighting key tasks that are currently being conducted to maintain your reliability goals.

Late life extension studies

A review of assets that are at the end of or beyond their design life, and identifying the actions required to safely operate them beyond that timescale.

Equipment maintenance strategy development

Using either our very own RCM-based maintenance library or developing bespoke strategies for clients, we can provide a maintenance solution for any asset situation to ensure safe and efficient operations are justified, planned, and scheduled.

Obsolescence studies

The identification and categorisation of equipment or systems that are approaching or have become obsolete, and providing options to deal with continued operation or replacement plans.

Equipment maintenance strategy optimisation

We can work with you to ensure industry best practice is applied across your organisation. We strive to enhance any gaps in maintenance strategies to ensure all factors from safety assurance to inspections are accounted for in the system, which will deliver the required asset availability or performance at the lowest overall cost, balancing maintenance cost with asset downtime costs.

RCM studies and facilitation

Set up of the base data and facilitation of the foundations required to build a maintenance program with reliability-centered maintenance principles. We use FMEA and FMECA cloud-based tools to run workshops, and face-to-face or remote sessions to evaluate the current applied maintenance.

Maintenance management system optimisation

This includes:

• Work order packaging, routing, and nesting
• Work order sequencing
• Work order smoothing and load-levelling
• Backlog rationalisation studies

Maintenance performance benchmarking

This includes:

• Third-party maintenance improvement studies
• Third-party CMMS data analysis and improvement recommendations
• Maintenance management KPI development and analysis
• Asset health check audit

Work execution support

This includes:

• Root cause analysis
• Maintenance management KPI analysis
• Backlog rationalisation studies
• Competency assessment
• Maintenance management training and coaching
• CMMS utilisation training
• Supply of maintenance management technical advisors and subject matter experts
• Supply of data scientists and CMMS analysts

Maintenance build and migration

New build plant

A full maintenance, integrity and materials management regime developed alongside the physical build to assure readiness for start-up.

Existing operational plant

An optimisation or rebuild of an existing maintenance, integrity and materials management regime to unlock efficiencies and ensure usability.

Plant upgrade and modifications

Replicate new equipment in the CMMS/EAM or ERP and apply the associated maintenance, integrity and materials management regime.

Plant life cycle management

Rationalisation and update of maintenance, integrity and materials management program to align to the phase in the asset’s operational life.

Acquisitions, mergers and new systems

To facilitate the migration and transfer of a maintenance, integrity and materials management regime from one, or multiple systems to another.

Assuring master data quality

To enable effective Data Management of Change (MoC) by monitoring your data to ensure it is maintained to the correct standards to avoid data quality drifts that undermine the proficiency of the CMMS/EAM or ERP.