{"id":57334,"date":"2020-06-19T14:20:00","date_gmt":"2020-06-19T13:20:00","guid":{"rendered":"https:\/\/abl-group.com\/abl\/?post_type=case-study&#038;p=57334"},"modified":"2025-01-20T12:33:36","modified_gmt":"2025-01-20T12:33:36","slug":"maintenance-optimisation-strategy","status":"publish","type":"case-study","link":"https:\/\/abl-group.com\/abl\/case-studies\/maintenance-optimisation-strategy\/","title":{"rendered":"Maintenance Optimisation Strategy"},"content":{"rendered":"\n<div class=\"wp-block-cover alignfull\"><span aria-hidden=\"true\" class=\"wp-block-cover__background has-blue-background-color has-background-dim-80 has-background-dim\"><\/span><img loading=\"lazy\" decoding=\"async\" width=\"2560\" height=\"1363\" class=\"wp-block-cover__image-background wp-image-57335\" alt=\"\" src=\"https:\/\/abl-group.com\/abl\/wp-content\/uploads\/2024\/02\/Key_Image-copy10-scaled.jpg\" data-object-fit=\"cover\" srcset=\"https:\/\/abl-group.com\/abl\/wp-content\/uploads\/2024\/02\/Key_Image-copy10-scaled.jpg 2560w, https:\/\/abl-group.com\/abl\/wp-content\/uploads\/2024\/02\/Key_Image-copy10-300x160.jpg 300w, https:\/\/abl-group.com\/abl\/wp-content\/uploads\/2024\/02\/Key_Image-copy10-1024x545.jpg 1024w, https:\/\/abl-group.com\/abl\/wp-content\/uploads\/2024\/02\/Key_Image-copy10-768x409.jpg 768w, https:\/\/abl-group.com\/abl\/wp-content\/uploads\/2024\/02\/Key_Image-copy10-1536x818.jpg 1536w, https:\/\/abl-group.com\/abl\/wp-content\/uploads\/2024\/02\/Key_Image-copy10-2048x1090.jpg 2048w\" sizes=\"auto, (max-width: 2560px) 100vw, 2560px\" \/><div class=\"wp-block-cover__inner-container is-layout-constrained wp-block-cover-is-layout-constrained\">\n<p><strong>Asset:<\/strong> Offshore Gas Platform<\/p>\n\n\n\n<p><strong>Project Objective:<\/strong> To conduct a review of the Computerised Maintenance Management System (CMMS), and deliver recommendations that will improve the maintenance burden by implementing these changes through a series of maintenance optimisation techniques.<\/p>\n\n\n\n<p><strong>Location:<\/strong> UK<\/p>\n<\/div><\/div>\n\n\n\n<div style=\"height:45px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<p class=\"has-darkgrey-color has-text-color has-link-color has-medium-font-size wp-elements-0cb215d7dcf3ac1f405eceec29ff95bb\"><strong>An initial data analysis was performed to identify any gaps, inconsistencies and recommendations for improvement in the data provided by the client.<\/strong><\/p>\n\n\n\n<p>This scope of work focused around the content, structure and applied maintenance which was benchmarked against typical industry standards as well as ABL experience with similar assets, with the intent to identify opportunities for optimization. The review covered:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>The structure and content of the functional location hierarchy<\/li>\n\n\n\n<li>Frequency of the PM\u2019s<\/li>\n\n\n\n<li>Duration of PM\u2019s<\/li>\n\n\n\n<li>PM description and work instructions<\/li>\n<\/ul>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\"><div class=\"wp-block-image\">\n<figure class=\"alignright size-large is-resized\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"545\" src=\"https:\/\/abl-group.com\/abl\/wp-content\/uploads\/2024\/02\/AL_Verification_of_Ex_Equipment_Key_Image-1024x545.jpg\" alt=\"\" class=\"wp-image-57336\" style=\"width:551px;height:auto\" srcset=\"https:\/\/abl-group.com\/abl\/wp-content\/uploads\/2024\/02\/AL_Verification_of_Ex_Equipment_Key_Image-1024x545.jpg 1024w, https:\/\/abl-group.com\/abl\/wp-content\/uploads\/2024\/02\/AL_Verification_of_Ex_Equipment_Key_Image-300x160.jpg 300w, https:\/\/abl-group.com\/abl\/wp-content\/uploads\/2024\/02\/AL_Verification_of_Ex_Equipment_Key_Image-768x409.jpg 768w, https:\/\/abl-group.com\/abl\/wp-content\/uploads\/2024\/02\/AL_Verification_of_Ex_Equipment_Key_Image-1536x818.jpg 1536w, https:\/\/abl-group.com\/abl\/wp-content\/uploads\/2024\/02\/AL_Verification_of_Ex_Equipment_Key_Image-2048x1090.jpg 2048w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n<\/div><\/div>\n<\/div>\n\n\n\n<div style=\"height:45px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"h-challenges-faced-by-the-client\">Challenges faced by the client<\/h2>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Extreme<strong> over expenditure<\/strong> of maintenance budget<\/li>\n\n\n\n<li><strong>Not enough resources<\/strong> to liquidate the maintenance work orders<\/li>\n\n\n\n<li>Inability to showcase an <strong>auditable maintenance history<\/strong> to HSE<\/li>\n<\/ul>\n\n\n\n<div style=\"height:51px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"h-what-we-did\">What we did<\/h2>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Data collection and review<\/li>\n\n\n\n<li>Workshop to agree key assumptions with the asset stakeholders<\/li>\n\n\n\n<li>CMMS Gap Analysis<\/li>\n\n\n\n<li>Planned Maintenance Benchmarking Study<\/li>\n\n\n\n<li>Delivery of results and prioritised implementation plan based on risk, return on investment and criticality<\/li>\n<\/ul>\n\n\n\n<div style=\"height:65px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-cover alignfull has-parallax\"><span aria-hidden=\"true\" class=\"wp-block-cover__background has-blue-background-color has-background-dim-80 has-background-dim\"><\/span><div role=\"img\" class=\"wp-block-cover__image-background wp-image-57340 has-parallax\" style=\"background-position:50% 50%;background-image:url(https:\/\/abl-group.com\/abl\/wp-content\/uploads\/2024\/02\/AL_Maintenance_Optimisation_Strategy_Key_Image5-scaled.jpg)\"><\/div><div class=\"wp-block-cover__inner-container is-layout-constrained wp-block-cover-is-layout-constrained\">\n<h2 class=\"wp-block-heading has-text-align-center has-large-font-size\" id=\"h-initial-findings\">Initial Findings<\/h2>\n\n\n\n<div class=\"wp-block-columns are-vertically-aligned-top is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-vertically-aligned-top has-teal-color has-text-color is-layout-flow wp-block-column-is-layout-flow\">\n<p class=\"has-text-align-center countup has-teal-color has-text-color\" style=\"font-size:50px\"><strong>$1.5m<\/strong><\/p>\n\n\n\n<p class=\"has-text-align-center has-text-color has-link-color has-small-font-size wp-elements-2ca2cfaa446fadd854df767d88876e79\" style=\"color:#ffffff\">Identified over&nbsp;<strong>$<\/strong>1.5M&nbsp;of planned maintenance that wasn\u2019t required<\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-vertically-aligned-top is-layout-flow wp-block-column-is-layout-flow\">\n<p class=\"has-text-align-center countup has-teal-color has-text-color has-link-color wp-elements-2cb33aa9ff03708bd3b2c8dc14ce67cb\" style=\"font-size:50px\"><strong>60%<\/strong><\/p>\n\n\n\n<p class=\"has-text-align-center has-small-font-size\">60%&nbsp;of criticality scoring was wrong, making it difficult to apply the correct level of maintenance<\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-vertically-aligned-top is-layout-flow wp-block-column-is-layout-flow\">\n<p class=\"has-text-align-center countup has-teal-color has-text-color has-link-color wp-elements-9835543bf84091c33650daac91daf548\" style=\"font-size:50px\"><strong>25<\/strong><\/p>\n\n\n\n<p class=\"has-text-align-center has-small-font-size\">25&nbsp;class codes were missing a maintenance strategy<\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-vertically-aligned-top is-layout-flow wp-block-column-is-layout-flow\">\n<p class=\"has-text-align-center countup has-teal-color has-text-color has-link-color wp-elements-68cafdc84ad7cd4d8c1c7f6a555433b6\" style=\"font-size:50px\"><strong>65%<\/strong><\/p>\n\n\n\n<p class=\"has-text-align-center has-small-font-size\">65%&nbsp;of tags had no equipment types allocated, making it difficult to document corrective work at the correct level<\/p>\n<\/div>\n<\/div>\n<\/div><\/div>\n\n\n\n<div style=\"height:66px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"h-benefits-and-deliverables\">Benefits and deliverables<\/h2>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Over&nbsp;<strong>$1,791,800<\/strong>&nbsp;of annual planned maintenance savings by optimizing the frequency of existing maintenance activities and duration of tasks to clarify tool time durations<\/li>\n\n\n\n<li><strong>50%<\/strong>&nbsp;of the man hour savings were derived from optimization of the asset were derived from optimization of the assets \u201clifting systems\u201d planned maintenance<\/li>\n\n\n\n<li>Associated cost savings were provided through the scope of work, as well as a&nbsp;<strong>reduction in the risk of safety<\/strong>&nbsp;related incidents by reducing the number of personnel required offshore per year<\/li>\n\n\n\n<li><strong>Reduced workload burden<\/strong>&nbsp;by implementing the ability to group, package and nest maintenance<\/li>\n\n\n\n<li>Based on ABL\u2019s experience, the allocated man hours\/ tool time assigned to PM work orders were externally excessive causing an&nbsp;<strong>unrealistic burden<\/strong>&nbsp;on both man power and ability to schedule work<\/li>\n<\/ul>\n\n\n\n<div class=\"wp-block-cover alignwide is-light\"><span aria-hidden=\"true\" class=\"wp-block-cover__background has-blue-background-color has-background-dim-0 has-background-dim\"><\/span><div class=\"wp-block-cover__inner-container is-layout-constrained wp-block-cover-is-layout-constrained\">\n<div style=\"height:66px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\"><div class=\"wp-block-image is-style-default\">\n<figure class=\"alignleft size-large is-resized\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"724\" src=\"https:\/\/abl-group.com\/abl\/wp-content\/uploads\/2024\/02\/manufacturing-factory-assetvoice-1024x724.jpg\" alt=\"\" class=\"wp-image-55648\" style=\"width:442px;height:auto\" srcset=\"https:\/\/abl-group.com\/abl\/wp-content\/uploads\/2024\/02\/manufacturing-factory-assetvoice-1024x724.jpg 1024w, https:\/\/abl-group.com\/abl\/wp-content\/uploads\/2024\/02\/manufacturing-factory-assetvoice-300x212.jpg 300w, https:\/\/abl-group.com\/abl\/wp-content\/uploads\/2024\/02\/manufacturing-factory-assetvoice-768x543.jpg 768w, https:\/\/abl-group.com\/abl\/wp-content\/uploads\/2024\/02\/manufacturing-factory-assetvoice-1536x1086.jpg 1536w, https:\/\/abl-group.com\/abl\/wp-content\/uploads\/2024\/02\/manufacturing-factory-assetvoice-2048x1448.jpg 2048w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n<\/div><\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<h2 class=\"wp-block-heading\" id=\"h-maintenance-strategy-optimisation\">Maintenance Strategy Optimisation<\/h2>\n\n\n\n<p>Utilise our award-winning software, world-class maintenance standards and highly experienced experts to identify and implement maintenance optimisation tactics designed to safeguard production and minimise operational expenditure.<\/p>\n\n\n\n<div class=\"wp-block-buttons is-content-justification-left is-layout-flex wp-container-core-buttons-is-layout-fdcfc74e wp-block-buttons-is-layout-flex\">\n<div class=\"wp-block-button is-style-fill\"><a class=\"wp-block-button__link has-teal-background-color has-background wp-element-button\" href=\"https:\/\/addenergy.no\/service\/asset-and-integrity-management\/asset-data-optimization\/maintenance-optimization\" target=\"_blank\" rel=\"noreferrer noopener\">Learn more about OUR SOLUTIONS<\/a><\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div><\/div>\n","protected":false},"author":25,"featured_media":58611,"template":"","sector":[959,960],"service":[955,957],"company":[],"class_list":["post-57334","case-study","type-case-study","status-publish","has-post-thumbnail","hentry","sector-asset-integrity-management","sector-software","service-asset-and-integrity-management","service-software"],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v23.6 (Yoast SEO v27.3) - 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